Duplo DF-755 User Manual

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INSTRUCTION MANUAL -
Duplo Folder
DF-755
Be sure to read this manual prior to use. -
Please leave this manual at the site of use for easy reference. -
http://www.monomachines.com/
http://www.monomachines.com/
For More Info
Click Here --->
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Summary of Contents

Page 1 - INSTRUCTION MANUAL

INSTRUCTION MANUAL -Duplo Folder DF-755 Be sure to read this manual prior to use. -Please leave this manual at the site of use for easy reference. -ht

Page 2

Safety PrecautionsMemo vi http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 3

Chapter 1 BEFORE OPERATION http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 4 - Introduction

Chapter 1 BEFORE OPERATION 1. Features The DF-755 is designed to fold paper into six popular folding patterns and is capable of folding up to

Page 5 - Safety Precautions

Chapter 1 BEFORE OPERATION 2. Setting Up the Machine 2-1. Components [1] [2] [3] [4] [5] [6] [7] No. Name Qty. Remark [1] First folding pla

Page 6 - Operating Environment

Chapter 1 BEFORE OPERATION 1 To remove the press release lever (A) on the non-operator's side, push it inwards and pull it out. Press release lev

Page 7 - Maintenance / Other

Chapter 1 BEFORE OPERATION 2 Turn the bearing support lever on the non-operator's side in the direction of the arrow. The bearin

Page 8 - WARNING / CAUTION Labels

Chapter 1 BEFORE OPERATION 3 Make a ground connection using the earth wire attached to the power plug. ● Make sure that you make a ground connecti

Page 9 - Contents

Chapter 1 BEFORE OPERATION3. Names and Functions Under the main cover [1] [4] [5] [6] [7] [8] [9] [11] [12] [13] [14] [15] [16] [17] [18] [2] [3] [19

Page 10 - Click Here --->

Chapter 1 BEFORE OPERATION No. Name [1] First folding plate [2] Fine adjustment knob [3] Rough adjustment knob [4] Control panel [5] Second fol

Page 11 - BEFORE OPERATION

Chapter 1 BEFORE OPERATION4. Describing Control Panel [1] [3] [2][4] No. [1] [2] [3] [4] Name Counter/LCD display Stop button Start button C (clear

Page 12 - 1. Features

http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 13 - 2. Setting Up the Machine

Chapter 1 BEFORE OPERATION 5. Handling Paper 5-1. Paper Used ● Make sure that the printing ink on the paper has dried completely prior to use. ● If

Page 14 - The bearing will be locked

Chapter 1 BEFORE OPERATION Paper set lever Paper Guide plate● When stacking just a few sheets of paper on the paper feed table, lower the paper set

Page 15 - 2-4. Attaching the Parts

Chapter 1 BEFORE OPERATION 6. Emergency Stop An emergency stop device to ensure safety has been installed to the top cover. Opening the cover during

Page 16 - Guide plate unit

Chapter 2 BASIC OPERATION http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 17 - 3. Names and Functions

Chapter 2 BASIC OPERATION1. Standard Folding of Standard Paper 1-1. Standard Paper There are six types of standard paper sizes; LD, LG and LT. Pape

Page 18

Chapter 2 BASIC OPERATION 1-3. Operation Procedures 1 Insert the power cord in the wall socket and turn on the power. Press “ I ” to turn on the powe

Page 19 - 4. Describing Control Panel

Chapter 2 BASIC OPERATION 5 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If you start

Page 20 - 5. Handling Paper

Chapter 2 BASIC OPERATION Paper feed pressure adjustment knob7 Set the paper feed pressure adjustment knob to “Thin paper.” If the pap

Page 21 - Guide plate

Chapter 2 BASIC OPERATION 11 Check the finish of test folding. Check for folding misalignment using the second test folded sample. If folding misa

Page 22 - 6. Emergency Stop

Chapter 2 BASIC OPERATION 1) Slide the rough adjustment knob of the second folding plate up to the upper end while lifting it up. 2) Turn the fine

Page 23 - BASIC OPERATION

“This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These lim

Page 24 - 1-2. Standard Folding

Chapter 2 BASIC OPERATIONMemo 2-8 http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 25 - 1-3. Operation Procedures

Chapter 3 ADVANCED OPERATION http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 26

Chapter 3 ADVANCED OPERATION 1. Single Folding of Standard Paper 1-1. Single Folding Thick Paper When folding drawing paper or fine quality thick pa

Page 27 - Stacker roller

Chapter 3 ADVANCED OPERATION 5 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0.&qu

Page 28 - Folding paper into two

Guide plate Chapter 3 ADVANCED OPERATION 1-2. Double Folding Thick Paper When folding fine quality thick paper 28 lb into four, its folding section ma

Page 29

Chapter 3 ADVANCED OPERATION 5 Move the stacker rollers to "5." Stacker roller Stacker roller6 While lifting up the stacker rollers Leverwi

Page 30

Chapter 3 ADVANCED OPERATION 10 Check the finish of test folding. Check for folding misalignment using the second test folded sample. If folding m

Page 31 - ADVANCED OPERATION

Chapter 3 ADVANCED OPERATION Stacker roller13 After the operations have completed, move the left and right Stacker leverlevers attached to the stack

Page 32 - Test folded sample

Chapter 3 ADVANCED OPERATION 1-3. Double Folding Small Thin Paper Paper jam may occur when folding 5.00 (W) x 7.00 (L) inch size fine quality paper of

Page 33 - Clear button

Chapter 3 ADVANCED OPERATION 4 Press the Start button for test folding and check if the paper is ejected smoothly. 5 Press the Stop button after a

Page 34

Introduction Thank you for purchasing a Duplo product. Be sure to read this manual prior to using the product. After reading, leave the manual

Page 35

Chapter 3 ADVANCED OPERATION 9 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pressi

Page 36 - Folded sample

Chapter 3 ADVANCED OPERATION2. Custom Folding of Standard Paper Custom folding is the method of folding paper where you specify the folding stoppers

Page 37 - Stacker lever

Chapter 3 ADVANCED OPERATION Accordion fold (example)5 Fold a piece of paper as desired and measure the dimensions of the A, B and C. The folding s

Page 38

8 Chapter 3 ADVANCED OPERATION Move the stacker rollers to the appropriate position referring to Table of Stacker Rollers Position on

Page 39

Chapter 3 ADVANCED OPERATION 12 After completing adjustments, press the C (clear) button for more than two seconds to clear the counter to "0.

Page 40

Chapter 3 ADVANCED OPERATION 3. Standard Folding of Non-Standard Size Paper Paper other than the six standard size paper are called non-standard s

Page 41

Guide plate Chapter 3 ADVANCED OPERATION 3 Move the stacker rollers to the appropriate position. Refer to Table of Stacker Rollers Position for their

Page 42

Chapter 3 ADVANCED OPERATION 7 Lower the paper set lever. The paper feed table will be raised. Make sure that you lower the paper set lever. If yo

Page 43

Chapter 3 ADVANCED OPERATION 12 Press the Start button to start folding operations. Press the Stop button to interrupt or stop the operations. Pre

Page 44

Chapter 3 ADVANCED OPERATION 4. Cross Folding Cross folding is to fold single-folded paper another time into two or three. C

Page 45

Safety Precautions Safety Precautions In this manual, operations and handling of the unit which are hazardous are described using

Page 46

Chapter 3 ADVANCED OPERATION Paper 36 mm Side guide Paper set lever 3 Raise the paper set lever and stack the single-folded paper on the paper f

Page 47

Chapter 3 ADVANCED OPERATION 8 Move the rough adjustment knob of the second folding plate to the upper end. ● The rough adjustment knob cann

Page 48

Chapter 3 ADVANCED OPERATION 14 Take out the cross folding lever stored inside the top cover. 15 Close the top cover. 16 Attach the cross foldi

Page 49 - 4. Cross Folding

Chapter 3 ADVANCED OPERATION 18 Press the Start button for test folding. 19 Press the Stop button after a couple of folded sheets are ejected.

Page 50

Chapter 3 ADVANCED OPERATION Note that you cannot move onto the next procedure until you place paper on the paper feed table. 23 Store the cross fold

Page 51

Chapter 3 ADVANCED OPERATION Paper 36 mm Side guide Paper set lever 4 Raise the paper set lever and stack the single-folded paper on the p

Page 52

Chapter 3 ADVANCED OPERATION 1) According to the table of rough adjustment knob positions, move the knob of the first folding plate to 6.00 inches

Page 53

Chapter 3 ADVANCED OPERATION 5. Correcting Folding Misalignment Folding misalignment consists of two types; “fold

Page 54

Chapter 3 ADVANCED OPERATION Folding Style Fold Surface A Adjustment First folding plate Fine adjustment knob Accordion Feeding directio

Page 55

Chapter 3 ADVANCED OPERATION Adjusting Fine Adjustment Knob of the Second Folding Plate Folding Style Fold Surface A Adjustment First folding plat

Page 56

Safety Precautions Operating Environment Operate this unit in the following environment. ● where the temperature

Page 57 - Misalignment

Chapter 3 ADVANCED OPERATION 5-2. Correcting Folding Misalignment along Sides of Paper When folded paper is misalign

Page 58

Chapter 4 TROUBLESHOOTING GUIDE http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 59

Chapter 4 TROUBLESHOOTING 1. Correcting Deformed Folding Check the following when deformed folding occurs. Deformed folding ● Fan the paper well bef

Page 60

Chapter 4 TROUBLESHOOTING2. Removing Jammed Paper When paper jam has occurred, "PAPER ERR" will be displayed on the LCD display. Check the

Page 61 - TROUBLESHOOTING

Chapter 4 TROUBLESHOOTING 2-3. When Paper Has Coiled Around the Rubber Roll Turn off the machine before following the procedures below.

Page 62 - Deformed folding

Chapter 4 TROUBLESHOOTING 2-4. When Paper Has Jammed at the First Folding Plate 1 Remove the first folding plate from the machine. 2 Open the top cove

Page 63 - 2. Removing Jammed Paper

Chapter 4 TROUBLESHOOTING 2-5. When Paper Has Jammed at the Second Folding Plate Turn off the machine before following the procedures below. 1 Move

Page 64 -

Chapter 4 TROUBLESHOOTING 2-6. When Paper Has Jammed Near the Stacker Remove the paper stuck in the stacker section towards you. Paper 4-7 http://w

Page 65 - Top cover

Chapter 4 TROUBLESHOOTING 3. Error Messages When a paper jam has occurred or the top cover is open, an error message is displayed on the LCD

Page 66

Chapter 4 TROUBLESHOOTING 4. Troubleshooting When trouble has occurred, find the symptom from the table below and solve the trouble acco

Page 67

Safety Precautions Maintenance / Other Do not damage the power cord or power plug. Do not scratch, alter, bend, twist, pull or place heavy ob

Page 68 - 3. Error Messages

Chapter 4 TROUBLESHOOTING Symptom Cause Solution Paper slips at the paper feed section frequently. The paper feed pressure adjustment

Page 69 - 4. Troubleshooting

Chapter 5 CLEANING THE UNIT http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 70

Chapter 5 CLEANING THE UNIT 1. Cleaning Each Section The adherence of paper dust and printing ink on the rubber r

Page 71 - CLEANING THE UNIT

Chapter 5 CLEANING THE UNIT 3 While rotating the rubber roll, clean off the dirt with a cloth moistened with alcohol. Rubber roll 1-2. Cleaning the P

Page 72 - 1. Cleaning Each Section

Chapter 5 CLEANING THE UNIT 1-3. Cleaning the Paper Separator 1 Open the top cover. 2 Insert a cloth moistened with alcohol between the paper feed ri

Page 73 - Paper feed ring

Chapter 5 CLEANING THE UNIT 1-5. Cleaning the Ejection Gate Sensor Clean the ejection gate sensor, located on the back of the stacker rollers using an

Page 74

Chapter 5 CLEANING THE UNITMemo 5-6 http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 75

Chapter 6 APPENDIX http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 76

Chapter 6 APPENDIX 1. Specification Model DF-755 Type Office use, desktop Paper size Min. 5.00 (W) x 7.00 (L) inches that can be folded Max. 11.00

Page 77 - APPENDIX

Chapter 6 APPENDIXMemo 6-3 http://www.monomachines.com/http://www.monomachines.com/For More InfoClick Here --->

Page 78 - 1. Specification

Safety Precautions WARNING / CAUTION Labels "WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety. Do no

Page 79

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Page 80

Safety Precautions Contents Introduction.........

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